RBS Datasheet

GAS BOOSTER PACK TECHNICAL DATASHEET

TYPE RBS

PROVIDING THE SURE IN PRESSURE

The RBS is no t only ideal for pressuriz ing valves, fittings, hoses, piping, vessels and wellhead equipment, but also well- suitable for gas supply to cylinders, presses and actuators. Using c ompressed air as a power source offers advantages over other drive systems, significantly reducing th e risk of excessive heat, flame, spark or shock . The RBS as a standard is available in 8 pressure ranges with a single-acting, double acting or two-stage gas booster. As an option, the system can be fitted with a chart recorder and a USB data acquisition system. The resulting chart can be used as a test certificate.

KEY FEATURES

Portable

Modular design

Suitable for a wide range of gases

Panel mounted operating features

BOOSTER

Proven reliability under severe conditions

The unique design of the Resato high pressure air-driven booster makes the compressor operate at a low noise level. The boosters are used for pressure testing with gases, industrial gas process feeds, gas charging of accumulators and gas bottles, and other applications. The high pressure seals can be replaced without disassembling the complete booster.

KEY SPECIFICATIONS

Pressures up to 1 , 960 bar / 28 , 42 0 psi

Long working life of seals

Stainless steel frame

Atex version available

Low noise level

ORDERING CODE See ordering system in document

+31 (0) 50 501 6877 sales@resato-highpressure.com www.resato.com

5

1

2

4

3

ITEM

DESCRIPTION

1 2 3 4 5

Front panel (can be equipped with recorder)

Engraved flow diagram Atex earth connection

Document holder

Pushbar with hose bracket (accessory / optional)

FLOW CHARTS

1. 2. 3. 4. 5.

6. 7. 8. 9.

11.

Air filter

Gas booster Bleed valve Isolate valve

Pressure transmitter connection

Supply pressure regulator

12. 13.

Air pressure gauge

Inlet filter

Silencer

Pressure gauge

Direct feed valve

10.

Three way ball valve

Recorder (optional)

SYSTEM DESCRIPTION

MATERIALS

All components such as valves, tubing, fittings and gauges are made of stainless steel. Just like the frame and optional pressure recorder. The seals are made of Teflon (valve), ceramic (check valves) and carbon-filled PTFE material for the high pressure piston seals. Other seal materials and special seals are available.

OUTLET PRESSURE GAUGE

Class 1.0% F.S., housing ø 100 mm (4 inch), fully stainless steel, filled with glycerin and fitted with laminated safety glass.

AIR PRESSURE GAUGE

Range 0-10 bar/0-140 psi class 1.6% F.S., housing ø 63 mm (2.5 inch) fully stainless steel, filled with glycerin and fitted with laminated safety glass.

CERTIFICATION

The Resato portable gas booster pack is supplied with a system test certificate, a calibration report for the test gauge and optional recorder, and an operating and maintenance manual.

AVAILABLE OPTIONS

PNEUMATIC HIGH PILOT VALVE

A pneumatic high pressure valve will stop the booster when the maximum set pressure is reached. The pressure set point is adjustable.

PNEUMATIC LOW PILOT VALVE

A pneumatic low pressure valve will stop the booster when the supply pressure is too low. This will prevent damage to the booster due to a too low gas supply pressure.

SUPPLY PRESSURE REGULATOR

The supply pressure regulator prevents stalling of the two stage gas booster in case of a high gas supply pressure. The regulator is provided with a pressure gauge and the inlet is mounted. Maximum inlet pressure is 250 bar. An additional option is to include a bypass pre-fill line with a check valve and a pressure relieve valve for quick filling of the object s .

GAS SUPPLY GAUGE

Range 0-600 bar/0-8,700 psi, class 1.0% F.S., housing ø 63 mm (2.5 inch) fully stainless steel, filled with glycerin and fitted with laminated safety glass. A calibration certificate is included.

A VAILABLE OPTIONS (CONTINUED)

CONSTANT PRESSURE CIRCUIT

A high pressure regulator is used to reach a constant and stable output pressure. When a double acting or two stage booster is used, the system depends less on variable inlet pressure. T he maximum working pressure is 690 bar/10,000 psi. A outlet pressure gauge ø 100 mm (3.9 inch) is included.

COMMON LEAK HOLE CONNECTION

The leak holes of the high pressure seals are connected on a common drain outlet connection.

PC DATA ACQUISITION AND RECORDING SYSTEM

Documentation of test results is very important. For that purpose Resato offers a plug and play PC data acquisition and recording system (type RCR-USB). The sytem converts Resato USB pressure transmitter signals into real-time pressure measurement and generates a test certificate with a graph immediately after completion of a test.

ATEX

Resato air-driven boosters can be delivered in a version that complies with ATEX 2014/34/EU . The boosters are ATEX approved for Group II, category 2 zones G & D.

TYPE ORDERING SYSTEM

HP outlet connection

Gauge range D (dual scale)

Booster 160

Ratio 5

Flow* (1 Single acting) 2 Double acting

System RBS

* in case of two-stage an additional ratio number is added

RBS-160-5-2-D-B RBS-160-5-30-D-B

Order example single or double acting: Order example two-stage acting:

TYPE TABLE

RBS 160 booster

* main scale: psi

Booster

Flow type

Ratio

Max. outlet pressure

Stroke volume

Gauge range* (Dual scale)

HP outlet connection

psi

bar

psi

bar

2.5

18 35 70

260 510

785 cc 385 cc 200 cc 125 cc

1/2" NPT-F 1/2" NPT-F 1/2" NPT-F 1/4" NPT-F 1/4" NPT-F

50 25

700 400

5

10 15 30 40 65

1,015 1,670 2,900 4,130 6,450

100 1,500

Single acting

115 200 285 450 800

170 275 410 690

4,000 6,000 2,500

70 cc 50 cc 30 cc 18 cc

M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F

10,000

115 180

11,600 17,910

1,030 15,000 1,720 25,000

160

1 , 245

11 . 3 cc 1 , 570 cc

2.5

18 35 70

260 510

1/2" NPT-F 1/2" NPT-F 1/2" NPT-F 1/4" NPT-F 1/4" NPT-F

25 400 50 700

5

770 cc 400 cc 250 cc 140 cc 100 cc

10 15 30 40 65

1,015 1,670 2,900 4,130 6,450

1500

100 170 275 410 690

Double acting

115 200 285 445 800

4,000 6,000 2,500

M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F

60 cc 36 cc

10,000 15,000 25,000

115 180

11,600 17,910

1,030 1,720

1 , 245

22 . 6 cc

* main scale: psi

RBS 160 booster Booster Flow type Ratio

Max. outlet pressure

Stroke Volume

Gauge range* (Dual scale)

HP outlet connection

bar

psi

bar

psi

2.5-5 5-15 5-30 15-30 15-65 30-65

18

260

785 cc 365 cc 385 cc 125 cc 125 cc

1/2 ‘‘ NPT-F 1/2 ‘‘ NPT-F 1/2 ‘‘ NPT-F 1/4 ‘‘ NPT-F

25 170

400

115 200 250 450 535 805

1,670 2,900 3,625 6,450 7,760

2,500

275 275 690 690

4 , 000

Two stage

160

M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F

70 cc 70 cc 70 cc 30 cc

30-115

11,670

1 , 030

30-180 65-180

18,125 19,285

1 , 720 1 , 720

1 , 33 0

* main scale: psi

RBS 200 booster Booster Flow type Ratio

Max. outlet pressure

Stroke Volume

Gauge range* (Dual scale)

HP outlet connection

bar

psi

bar

psi

2.5

18 28 55

260 405 795

1/2 ‘‘ NPT-F 1/2 ‘‘ NPT-F 1/2 ‘‘ NPT-F 1/4 ‘‘ NPT-F 1/4 ‘‘ NPT-F

410 690 275 25 40 70 170 690 690 410 170 70

400 600

4

8

770 cc 400 cc 250 cc

1,000 2,500 4,000

15 25 45 65

110 175 310 445 695 115 325 450 485 710 725 45

1,595 2,540 4,495 6,450

Double acting

50 cc

M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F

100 cc

100

10,080

60 cc

1 , 030

200

4-15 2.5-4 15-45 15-65 25-65

650

785 cc

1/2 ‘‘ NPT-F 1/2 ‘‘ NPT-F

2,500 1,000

1,670

6,450 7,030 4,715

200 cc 125 cc 200 cc 125 cc

M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F M16x1.5 HP-F

10,000 10,000 15,000 15,000 25,000 40 ,000

Two stage

25-100 45-100 65-180 65- 2 80

10,295 10,295 19,285 28,420

1 , 030

70 cc

1 , 030 1 , 720 2 , 78 0

50 cc 50 cc

1,960

OPTION ORDERING SYSTEM

RBS TYPE:

Pilot valve

Leak hole

Supply pressure regulator

Supply gauge

RBS-160-5-2-D-B

/HPV - high

/LH

/SPR

/GSG

/LPV - low

/SPRBP - with by pass

Recorder /RCR-USB

Pressure circuit /CPC400 - 400 bar /CPC700 - 700 bar

Atex /EX

Order example: RBS-160-5-2-D-B/LPV/EX

OPTION TABLE

Recorder

Pilot valve

Leak hole

Supply pressure

Supply gauge

Pressure

Atex

regulator

circuit

Pressure

rev/hr

type BR = bar PR = psi

0 = 1/4 - 1hr 1 = 1 hr 4 = 4 hrs 8 = 8 hrs 24 = 24 hrs

HPV = high LPV = low

C H

SPR SPRBP = by pass

GSG

CPC400 = 400 bar CPC700 = 700 bar

EX

ACCESSORIES

TRANSPORTATION

Removable pushbar with bracket for hose storage, see page 3 item 5 .

DIMENSIONS

Please be aware that a combination of several options may result in a deviating frame than depicted above.

TECHNICAL SPECIFICATIONS

GENERAL

Approx. 40 kg ( may vary based on booster type and options )

Net. Weight

2006/42/EG/ - Machinery Directive 2 014/ 34 /EU - Atex Directive (optional)

Legislation

<94 dBA

Noise level

1/2'' BSP silencer for B160 | 3/4" BSP silencer for B200

De-air

Ambient temperature

-20 - 60 °C

TECHNICAL SPECIFICATIONS

AIR

Max 3Nm/3 min.

Consumption

1/2“ BSP Fe male

Connection

7 bar

Maximum pressure

Dry and filtered air. No lubrication.

Air*

20 micron

Filtering degree

ISO 8573-1 Class 2.3.2.

Air quality standard

HIGH PRESSURE CONNECTIONS

M16x1,5 HP-F or 9/16"-18 UNF-F

Outlet connection

Gas supply connection

1/2“ NPT-F

GASES

1/2" NPT female

Connection

Breathing air, hydrogen, nitrogen, argon, flammable gases

Type**

-10 - 60 °C

Temperature

The booster has a lifetime lubrication. Once lubricated air is used lubrication will be needed for the lifetime of the system. For any other gases please contact Resato for advice .

*

**

RESATO INTERNATIONAL B.V.

Duitslandlaan 1 9403 DL Assen - Netherlands

sales@resato-highpressure.com www.resato.com

+31 (0) 50 501 6877 +31 (0) 50 501 2402

V 3 .0 - Please note that general data and specifications given in this brochure are subject to change without notice. Feel free to contact our sales department if you need more definite information.